ATLAS PF4000-G-DN-HW
1. Overview
2. Key Specifications
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Specification
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Description
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Power Supply
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90‑120V / 180‑240V AC, Single-Phase
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Communication Protocol
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DeviceNet (DN), Supports Fieldbus Integration
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Version Type
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G (Graphical Version) with Local LCD Color Display, Supporting Graphical Interface Operation
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Compatible Tools
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Atlas Copco Tensor S, ST, ETX Series Electric Tools
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Control Functions
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Multi-stage Torque Control, Combined Control (Torque + Angle), Yield Control, Automatic Power-off Function
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Data Functions
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Real-time Data Collection, Trend Analysis, Tightening Process Traceability
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Installation
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Equipped with Standard Mounting Plate, Supports 1/2″ or 3/4″ Machine Panel Mounting
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Environmental Requirements
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Operating Temperature: 5‑40℃, Relative Humidity: 20‑80% (No Condensation)
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3. Product Features
- Graphical Operation Interface: Equipped with a color LCD, allowing on-site operators to intuitively set parameters and monitor status without using handheld devices.
- Multi-Protocol Compatibility: Built-in DeviceNet communication module for easy integration into PLC or DCS systems, enabling centralized monitoring and management.
- Intelligent Tightening Logic: Supports Yield Control (cutting off at the torque critical point), improving production efficiency and preventing over-tightening.
- Data Traceability: Real-time recording of tightening data (torque, angle, time) for each bolt, which can be exported via USB or network interface to meet quality management requirements.
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4. Structure and Composition
- Power Supply/Driver Unit: Built-in power module to directly drive the motor.
- Control Processor: Responsible for executing control algorithms and communication protocols.
- Local Display and Operation Panel: Graphical touch or button interface (depending on specific hardware).
- Communication Interface: DeviceNet interface (usually 9‑pin M12) for fieldbus connection.
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5. Typical Application Areas
- Aerospace Assembly: Requires extremely high tightening precision and complete quality traceability.
- High-end Automobile Manufacturing: Engine and chassis component assembly.
- Energy Battery Manufacturing: Bolt fixing of battery modules.
- Railway and Construction Machinery: Assembly of large structural components.
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6. Installation and Maintenance
Installation
- Panel Mounting: Fix the base to the 1/2″ or 3/4″ mounting panel of the machine tool with standard screws.
- Wiring: Connect the power cord (ensure matching with grid voltage) and DeviceNet communication cable.
- Tool Connection: Connect the corresponding electric tool (Nutrunner) to the controller via a cable.
Maintenance
- Preventive Inspection: Regularly check terminal blocks, clean heat sinks, and verify that the display screen is functioning normally.
- Software Update: Perform firmware upgrades via USB or fieldbus to obtain the latest functions and security patches.
- Troubleshooting: Use local error code display or communication network to read fault logs for quick problem location.
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